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Circular saw square cuts guide

The stool is practically already made (and here is a photo of its progress). Only the seat base, sanding, gluing, and painting are left. That will probably be three videos. To make it, I used two different sizes of wood strips, 30×40 millimeters and 40×40 millimeters. To cut the 30×40 strips, I used the circular saw jig we had, but to cut the 40×40 strips, I couldn’t use it because the size of my saw blade limits the cutting capability of that jig to a maximum of 30 millimeters.

So in the video for this post, I will make a 90-degree cutting guide for the circular saw. We can always resort to a handsaw or a jigsaw, but if we have a circular saw with a decent cutting blade (saws usually don’t come with a blade for precise cuts, so it’s advisable to buy one, although it can cost more than 50% of the saw’s price), it’s best to try to use it.

YouTube video
Sheet guide for 90-degree cuts.

This new cutting guide is very simple to make and very useful for cutting with the circular saw. We only need a 4 or 5 millimeter thick sheet of marquetry and a small wood strip or plywood about 10×15 millimeters. I use a marquetry sheet for the base because if I used a 10 millimeter plywood sheet, my saw wouldn’t be able to cut the 40 millimeter strip. Even so, I managed to cut the strip very precisely (a couple of millimeters more and I wouldn’t be able to cut it). The most recommended thing in this case would be to adjust the saw’s cutting depth to cut a bit more than half the thickness of the strip, rotate the strip 180º, and cut the other half (and sand any misalignment we might have). In my case, I didn’t want to complicate things and with a bit of care, I achieved clean and fairly precise cuts.

As this circular saw guide is so simple, I’m not providing plans, and I hope the video instructions are enough.

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